SPS Repair


Fiber Reinforced Polymer (FRP) Composites

Fiber reinforced polymer (FRP) composites are thin laminates that are externally bonded to structural members using epoxy adhesive. The FRP significantly increases the members' load carrying capacity.

These structural strengthening systems are made of high strength fibers (such as glass, kevlar, and carbon) embedded in a resin matrix. The resin protects the fibers, maintains their alignment, and distributes the loads evenly among them.

FRP's, which have been extensively used in industries such as aerospace, automotive, and sport equipment, are now becoming a mainstream technology for the structural upgrade of concrete structures. In addition to their high-strength and lightweight properties, important characteristics of FRPs for structural repair and strengthening applications are their non-corrosive properties, speed and ease of installation, lower cost, and aesthetics. FRP fabrics may be adhered to beams and slabs to increase their shear and flexural capacity, and can be wrapped around columns to increase their load carrying capacity and ductility for seismic events.

FRP systems may also consist of pre-cured bars and plates that are bonded to structural elements using epoxy adhesive. Pre-cured FRP elements are more suited for flexural upgrade of columns, beams, and slabs. As with any other externally bonded system, the bond between the FRP system and the existing concrete is critical to achieve a composite behavior with the existing member. Accordingly, proper surface preparation is a key process for ensuring a successful FRP strengthening application.

Features and Benefits:
  • High Tensile Strength
  • Lightweight
  • Corrosion Resistant
  • Installs Quickly
  • No Heavy Equipment Required for Installation
  • Maintains Aesthetics of the Structure
Composites Applications:
  • Shear Capacity Improvement
  • Flexural Capacity Improvement
  • Compression Capacity Improvement
  • Blast Mitigation
  • Seismic Upgrades
  • Crack Control
  • New Slab Penetrations

Fiber Reinforced Polymer (FRP) Case Studies

 
Concrete Pipe Repair Projects at a Major Refinery
Southern United States
Concrete repairs performed to concrete pipe at southern refinery
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Unique Fiber Strengthening to Steel Pipe on Cooling Tower
Southern United States
Unique repair strategy to strengthen steel pipe, allowing plant to remain fully operational during repairs
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Elevated Slab Strengthened with FRP and bonded concrete overlay at Covanta Niagara Resource Recovery Facility
Niagara Falls, New York
Resource Recovery Facility's elevated slab was repaired utilizing Fiber Reinforced Polymer (FRP) and bonded concrete overlay.
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FRP Utilized to Convert Parking Area to Conference Rooms for a West Coast Hotel
Parking area converted to conference space in a west coast hotel using externally bonded Fiber Reinforced Polymer (FRP) system.
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Near Surface Mounted CFRP Rods Strengthen New Water Tank
A new water tank was undergoing construction when cracking on the top side of the concrete slab occurred. Structural Preservation Systems (SPS) was contacted to develop a comprehensive repair strategy.
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Parking Garage Repair Incorporates Several Strengthening Solutions
Midwest United States
Strengthening techniques included section enlargement, post-tensioning replacement and repairs, as well as conventional reinforced slab replacement
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Locust Point Marine Terminal Expansion
Baltimore, Maryland
FRP strengthening for marine terminal expansion, other work included concrete repair and epoxy injection
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Strengthening of Unplanned New Penetrations for Restaurant
FRP strengthening to restore slab strength that was reduced due to cutting of existing reinforcing bars.
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Strengthening and Restoration of Casino
Atlantic City, New Jersey
Strengthening using section enlargement and FRP composites
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FRP Strengthening for Slab Penetrations
Washington, DC
Concrete slab openings strengthened with FRP composites
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Strengthening Slab Openings in Hotel Upgrade
Washington, DC
Approximately 15,000 square feet of CFRP used to strengthen concrete slab openings for mechanical systems.
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Leon County Courthouse Parking Garage Strengthening
Tallahassee, Florida
Strengthening of parking structure with FRP composites, epoxy injection and span shortening.
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